Manufacturing solution

QMS for manufacturing
plants

Replace spreadsheets and paper forms with a single digital quality system. From the production line to the board – everyone works on the same data in real time.

Manufacturing without a quality system is flying blind

When non-conformances end up in Excel and calibrations go in a drawer, an inspection will always find something. Time to change that.

-40%
non-conformance costs after implementation
faster CAPA closure
100%
non-conformance traceability
<5 min
time to report a non-conformance from the line

System modules

Modules dedicated to manufacturing plants

Ingenes Studio QMS covers every critical quality area in manufacturing – from the first non-conformance report to audit closure.

Production non-conformances

Fast non-conformance reporting from the line (tablet, PC), classification, batch hold, root cause analysis and CAPA in one flow.

Quality control

Control plans, SPC control charts, measurement result recording, automatic out-of-tolerance alerts.

Calibration and equipment

Measuring equipment register, calibration schedule, overdue alerts, linkage to inspection results.

CAPA

Corrective and preventive actions with owner, deadline and effectiveness verification. Automatic escalations.

Document management

Controlled instructions, technical drawings, SOPs – always the current version available at the workstation.

Internal audits

Process and system audit planning, checklists, findings, tracking of post-audit actions.

Supplier management

Supplier qualification, periodic evaluation, supplier complaints, 8D register and non-conformance history.

Training and competences

Training plans, acknowledgements of instructions, competence matrix for production positions.

From paper to a digital system in weeks, not months

Implementation

From paper to a digital system in weeks, not months

Implementing Ingenes Studio QMS requires no lengthy IT projects. Configuring modules for your plant's processes takes days.

Reporting from the production line — An employee on a tablet or HMI panel reports a non-conformance in less than 5 minutes. Automatic notification to the supervisor and QA.
Full traceability — Non-conformance → batch → raw material → supplier → customer. One click shows the full product history.
Quality manager dashboard — All open non-conformances, overdue CAPAs and upcoming calibrations in one view. No manual data collection.

Non-conformances

Non-conformance closed in 24 hours? It's possible.

The most common problem in manufacturing: non-conformances open for weeks because no one knows who is responsible and what was done.

Automatic owner assignment — Based on process, line or non-conformance category – the system automatically assigns the responsible person and sets the deadline.
Escalation when no response — When a deadline is exceeded the system escalates to the supervisor. No more forgotten non-conformances.
Trend analysis — Pareto of non-conformances by category, line, product and supplier. Quick identification of recurring problems.
Non-conformance closed in 24 hours? It's possible.

Frequently asked questions

Answers to questions we hear from quality managers and production directors.

Does the system work on tablets at the production line?

Yes. Ingenes Studio QMS is a web application running in a browser on any device – tablet, PC, operator panel. No installation required.

How does integration with ERP (SAP, IFS, Comarch) work?

We have ready-made connectors to popular ERP systems. Data on orders, batches and raw materials can be synchronized automatically – no manual re-entry.

Can I configure custom non-conformance forms for my process?

Yes. Forms, fields, categories and approval workflows are fully configurable by an administrator without programmer involvement.

How does the system handle batch holds for non-conformances?

When registering a non-conformance you can immediately place a batch hold in the system and notify warehouse/logistics. The hold is tracked until a disposition decision is made.

Does the system support ISO 9001 and IATF 16949?

Yes. The system modules cover the requirements of ISO 9001:2015 and IATF 16949:2016. Details on the dedicated pages for these standards.

How long does implementation take?

Standard implementation with configuration of key modules (non-conformances, CAPA, documents, calibrations) takes 4–8 weeks. Complex integrations and data migrations may extend this.

Ready for a digital quality system?

Show us your processes – we'll show you how Ingenes Studio QMS can improve them.